|
Annexure 6.2 |
|
Typical Facilities of POH and IOH Workshops To Overhaul 24 Machines and 100 Tamping Units Per Year |
(A) Shed & Structures
|
SL. |
Description of items |
CPOH Shed Size |
IOH Shed Size for 3 machines |
|
1. |
Cleaning and Painting Shed - This shed should be separate and outside the main POH shed to avoid pollution of dust, oil, paint, grease etc. |
30m ´ 15m |
- |
|
2. |
POH & Repair Shed - This shed shall house 6-8 machines at time |
6 ´ 30m ´15m |
30m ´ 30m |
|
3. |
Tamping Unit POH Shed |
30m ´ 15m |
30m ´ 15m |
|
4. |
Tamping Unit Dismantling Shed |
30m ´ 15m |
- |
|
5. |
Room for repair and testing of Hydraulic and Pneumatic system |
6m ´ 4m |
5m ´ 4m |
|
6. |
Room for repair and testing of Electrical and Electronic systems |
5m ´ 4m |
5m ´ 4m |
|
7. |
Room for stores and inspection and samplings |
16 nos. |
16 nos. |
|
8. |
Open fenced space for housing Hydraulic Oil, Diesel |
30m ´ 30m |
30m ´ 30m |
|
9. |
Open fenced space for housing scrap materials |
15m ´ 15m |
15m ´ 15m |
|
10. |
Administrative Block |
16 nos. |
8 nos. |
|
11. |
Rest House |
24 Bed Accommodation |
8 Bed Accommodation |
|
12. |
Overhead Water Tank |
50,000 litres Capacity |
10,000 litres Capacity |
|
13. |
Room for Electrical substation, DG set, Transformers |
Yes |
Yes |
|
14. |
Workshop enclosures of Pucca Boundary wall |
Yes |
Yes |
|
15. |
RPF Check post & room for visitors |
Yes |
Yes |
|
16. |
Test Track (PSC) |
2 ´ 500m |
- |
|
17. |
Zero Error test track |
1´ 50m (concreted) |
- |
|
18. |
Siding and shunting lines with manual Turntable arrangement/ triangle |
Yes |
Yes |
|
19. |
Garage for housing vehicles |
3 |
3 |
(B) Machinery and Plant
|
SL. |
Description of items |
CPOH Shed Size |
IOH Shed Qty for 3 machines |
|
1. |
Precision inspection gadgets/ instruments i.e. Electronic/Air gauge, Micrometers. Dial gauges, USFD equipment, Hydraulic Electronic/Electrical/Tamping Unit Test Bench. Digital Multimeter with high accuracy of resolution, oscilloscope 35 MHZ. Testing device for analog evaluation for setting of PCB & other control amplifiers. Test bench for testing all types of PCB, ZF test kit, Pendulum & transducer testing device |
1 Set |
1 Set |
|
2. |
Nominated inspection gadgets as prescribed by OEMs i.e. PLASSER, CUMMINS, MWM, ZF, DEUTZ, REXROTH, SKF, PARKER, DENISON etc. |
1 Set |
1 Set |
|
3. |
Mechanised Hydraulic arrangement for lifting and removing heavy assemblies i.e. Axles |
3 Set |
3 Set |
|
4. |
Hydraulic power plant for Hydraulic testing (Operation of Hydraulic tool) |
1 Set |
1 Set |
|
5. |
5 Tonne EOT Cranes in each POH shed |
8 Set |
3 Set |
|
6. |
Hydraulic tools |
4 Set |
1 Set |
|
7. |
Pneumatic tools for assembly/disassemblies works |
4 Set |
1 Set |
|
8. |
LUCAS type power packs |
3 Set |
1 Set |
|
9. |
Power Hacksaw machine |
2 |
1 |
|
10. |
Circular Saw for metal cutting |
2 |
1 |
|
11. |
Gas welding & cutting equipment |
2 |
1 |
|
12. |
Spray painting/ high pressure jet cleaning equipments |
2 |
- |
|
13. |
D. G. Set for standby power supply |
1 set of 110 KVA |
1 set of 30 KVA |
|
14. |
Hot cleaning tank |
2 |
1 |
|
15. |
Freezing Unit |
2 |
1 |
|
16. |
Heating tank (Oil bath) |
2 |
1 |
|
17. |
Hydraulic Press 30 Tonne Capacity |
2 |
1 |
|
18. |
Heavy duty jacks, pullers, pushers upto 50 tonne Capacity |
2 Sets |
- |
|
19. |
Milling Machine |
1 |
- |
|
20. |
Radial drill machine |
1 |
- |
|
21. |
Lathe |
1 |
1 |
|
22. |
Shaper |
1 |
1 |
|
23. |
Horizontal Vertical Honing Machine |
1 |
- |
|
24. |
Horizontal Vertical Boring Machine |
1 |
- |
|
25. |
Electric Welding Plant |
1 |
1 |
|
26. |
Turning Bench/jigs & fixtures for gears |
2 |
1 |
|
27. |
Turning Bench/JIGS & Fixtures for tamping unit |
16 |
2 |
|
28. |
Motorised Trolley |
1 |
1 |
|
29. |
Shop floor Cleaning Machine (Scrubber) |
2 |
1 |
|
30. |
Heavy Duty Vacuum Element |
1 |
1 |
|
31 |
Hot Air Blowers |
1 |
1 |
|
32. |
Exhaust Fans |
12 |
6 |
|
33. |
Portable Filtration Equipment |
2 |
1 |
|
34. |
75 GPM ON LINE Hydraulic Tester for measuring oil flow, pressure and temperature |
1 |
1 |
|
35. |
Accumulator Pressure checking and filling device PC-250 complete |
2 |
1 |
|
36. |
Parker PLC-2000 (Laser Particle Counter) |
1 |
- |
|
37. |
Digital Multimeter |
1 |
1 |
|
38. |
Db Meter (For Noise Level) |
2 |
1 |
|
39. |
Tachometer (Digital Photo Tachometer) |
2 |
1 |
|
40. |
Small Pry bars |
4 Sets |
1 Set |
|
41. |
Digital Temperature Meter (Contact Type) |
2 |
1 |
|
42. |
Vibration (Frequency) Meter |
1 |
- |
|
43. |
Reamers |
16 Sets |
2 Sets |
|
44. |
Seals installation kits |
4 Sets |
1 Set |
|
45. |
Bearing puller pushers, presses |
2 Sets |
1 Set |
|
46. |
Flow meter |
4 |
1 |
|
47. |
Vacuum Gauge |
4 |
4 |
|
48. |
Digital Pressure Gauge |
2 |
1 |
|
49. |
Seal Measurement Kit |
2 |
1 |
|
50. |
Wheel Gauge |
2 |
1 |
|
51. |
Height Gauge |
2 |
1 |
|
52. |
Gland Bush Grooves Measuring Gauge |
2 |
- |
|
53. |
Gear Set Centre Matching Instrument |
1 |
- |
|
54. |
Wheel Diameter Gauge |
2 |
1 |
|
55. |
Surface Table |
2 |
1 |
|
56. |
B-Block for roundness checking |
2 |
- |
|
57. |
Depth Bore Gauge (1M X 50MM to 200MM dia |
2 |
- |
|
58. |
Slip Gauge (key way) internal distance |
2 |
- |
|
59. |
Portable Surface Finish Tester |
1 |
- |
|
60. |
Magnetic Base Dial Gauge with magnetic |
2 |
- |
|
61. |
Snap Gauges Go/No-Go Type) |
2 |
- |
|
62. |
Hose Cutting Machine |
2 |
1 |
|
63. |
Hand Operated Test Pump for proof of hoses |
1 |
1 |
|
64. |
LUCAS Testing Bench for testing self starters and alternators |
1 |
1 |
|
65. |
IC tester, Diode Tester, Relay Tester |
1 |
- |
|
66. |
O-rid (Parker make) O-ring Tester |
1 |
- |
|
67. |
O-ring Cone |
1 |
- |
|
68. |
Track Gauge-cum-Level |
1 |
- |
|
69. |
Pendulum Calibration Pads |
1 |
- |
|
70. |
Track Versine Measuring Chord |
1 |
- |
|
71. |
Go-No-Go gauge for tamping tynes |
1 |
1 |
|
72. |
Tamping tool profile bore gauge |
1 |
1 |
|
73. |
Dial bore Gauge |
1 |
- |
|
74. |
Micrometer of different sizes/type |
2 |
1 |
|
75. |
Calipers of different sizes/types |
4 |
2 |
|
76. |
Steel Scales |
10 |
2 |
|
77. |
Rubber Hardness Tester (Shore -A) |
2 |
1 |
|
78. |
Taper Gauge upto 1" |
2 |
1 |
|
79. |
Radius Gauge |
2 |
1 |
|
80. |
Feeler Gauge |
2 |
1 |
|
81. |
Hydrometer |
2 |
1 |
|
82. |
Thread Gauge |
4 |
2 |
|
83. |
Cell Tester (Battery Voltage) |
2 |
1 |
|
84. |
Multimeter |
2 |
1 |