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List of Important Items to be Specially Checked by Inspecting Officials of Track Machine Organisation. |
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1. |
Engine: |
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i) |
Oil Pressure |
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At idle speed |
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At full RPM |
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ii) |
Correctness of the grade of engine oil being used. |
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iii) |
Max. engine temperature during working. |
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iv) |
Cleanliness of diesel tank and diesel oil. |
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v) |
Whether air filters, Mobil oil filters and diesel filters changed/cleaned as per schedule or not. |
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vi) |
Tightness of foundation bolts of engine, radiator fan motors, fuel pump, water pump, compressor, alternator, etc. |
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vii) |
Level/topping up of engine oil, diesel oil and water in radiator. |
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viii) |
Observance of maintenance schedules and their quality. |
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ix) |
Condition of batteries and charging system. |
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2. |
Hydraulic system: |
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i) |
Hydraulic pressure in various units and leakages. |
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ii) |
Max. hydraulic temperature during working. |
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iii) |
Whether hydraulic filters have been changed/cleaned as per schedule or not. |
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iv) |
Whether pumps/motors/valves are being changed as per schedule or not. |
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v) |
Quality of fitment of hose assembly. |
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vi) |
Tightness of mounting bolts of pumps & motors. |
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vii) |
Observance of maintenance schedules & their quality. |
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viii) |
Level/topping up of hydraulic oil. |
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ix) |
Cleanliness of hydraulic tank & oil. |
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x) |
Correctness of the grade of hydraulic oil, last date of laboratory testing and report thereof |
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xi) |
Accumulator pressure. |
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xii) |
Functioning of various valves. |
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3. |
Pneumatic System |
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i) |
Air pressure, leaks. |
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ii) |
Functioning of various valves. |
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iii) |
Functioning of moisture separator. |
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iv) |
Functioning of brakes |
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4. |
General: |
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i) |
Functioning of safety devices control unit and measuring units and general cleanliness of the machine. |
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ii) |
Tightness of the nuts and bolts of all moving and vibrating items. |
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iii) |
Condition of the following items of various machines: |
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TTM - |
Tamping tools, rail clamping discs. |
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BCM - |
Cutter chain, cutter bar, wear plates, corner rollers, screens, conveyors. |
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TRT - |
Conveyer pads, sled, dynamic plough, clamping and guiding rollers. |
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BRM - |
Wing plates of side plough and front plough broom elements, rail top clearing rubber elements. |
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SBCM/ - KSC 600 |
Conveyor belts, tooth bucket, ditches wheel assembly bearings, screens. |
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Portals - |
Sleeper gripper, rail clamps, sliding frames. |
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iv) |
Quality of pre and post attention in track for machine working, Officers of machine Organisation will report deficiencies to Sr. DENs/DENs. |
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v) |
Safety aspects (Rules of Protections, Safety equipments, knowledge of safety rules). |
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vi) |
Availability of the updated tamping charts with the machines as well with the divisional officers. |
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vii) |
Maintenance of records pertaining to the machine. |
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viii) |
Items covered in Annexure-5.2 but not listed in Annexure-5.1 |
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